Clamp the plexiglass sheet to the work surface for stability. One way to cut circles into plexiglass by hand is using a hole saw. Often the traditional drill bits, used for metal and wood, chip and crack the plexiglass while drilling through its surface. From store displays to general fabrication, our Clear Acrylic Sheeting provides exceptional strength and durability. Slicing Through Plastic with String Test your string’s durability. Cut edges of hard plastic panels can be sharp. Mark Plexiglass. Drilling holes in plexiglass can be challenging. Flip over the sheet and score the opposite side of the piece. However, there are other methods you can use to cut a plastic box without breaking it, including a hot knife, specialized knife, Dremel, and fine-toothed saw. It’s durable, yet lightweight, making it perfect for both residential and commercial buildings. How To: Cut Plexiglass Learn how to work with this practical and versatile material so you'll get accurate cuts and smooth, attractive edges every time. Use the drill to Plexiglass is lightweight, inexpensive, and it lasts for a long time because it is resistance to corrosion, cracking or rotting. For thicker plexiglass, you should use a scroll saw. For more tutorials regarding DIY synth and Circuit bending visit www.thebetatesters.net Clamp the plexiglass on the saw horses in such a way that you have access to the area(s) to cut. ", Step 4: You’ll need a section of string about … You can substitute plexiglass for plastic and cutting it by hand can be quite a delicate matter. Free shipping. 4. But thread cutting 3mm acrylic (Perspex) using these taps works just fine in a cordless drill/driver, going slowly, with WD40 as lubricant. This technique may be useful for special jobs but is … Thin plexiglass can be cut using a handheld rotary tool like a circular saw. While drilling the final hole use a spray bottle to lubricate the plexiglass … You do, however, need to pay attention to bit speed (rpm's), feed speed, and direction of cut. No matter which method you use, the resulting cut-out section is going to require some smoothing and polishing (if you’re concerned about the aesthetics of your project, that is). Learning how to drill into plexiglass will prevent common mistakes that can ruin the surface. Otherwise, the blade might bend or break while The problem with cutting a hole in a plastic box is that it tends to break and crack, especially if you use a utility knife. Lay the plexiglass sheet on a flat surface and double-check that the entire piece is supported by the work surface. Step 4 Set the drill to its slowest setting, if it has a variable knob. This will prevent damage while cutting and allow you … Acrylic is known for chipping near the edge when it is punctured. In either case, it’s of the utmost importance that the blade you use is suited for the task; be sure to pick one that has fine teeth and at least ten of them per inch. You do not need coated cutting bits to cut acrylic. And when that happens, your eyes could be on the receiving end. For more information, including step-by-step instructions on cutting your own acrylic sheet, watch this DIY home tutorial. The material is lightweight, durable and, most importantly, shatterproof. After marking out your cut on the plexi, take a scrap piece of any firm material, plywood, an old board, anything, and cut a slightly oversuninstallized hole in it to act as a backer for your plexi. Products shown as available are normally stocked but inventory levels cannot be guaranteed, For screen reader problems with this website, please call 1-800-430-3376 or text 38698 (standard carrier rates apply to texts), Step 1: Buff to a perfect polish. Tip: Thinner sheets of plexiglass - less than 3/16-inch - can be cut by hand. https://todayshomeowner.com/video/tip-for-drilling-through-plexiglass Unplug the Dremel rotary tool if it is plugged in. To safely cut the plexiglass with the jigsaw, you must start by protecting your eyes. Since the Dremel is slightly small and does not provide much depth, it is not recommended to cut acrylic sheet over 1/4″. A ½ inch hole would require a ¼ inch pilot hole. Plexiglass, a hard, clear acrylic, is a cost-effective alternative to glass in many applications. Either way, you’ll want to start sanding with the 120 grit sandpaper, working your way up through the grit levels as the edge gets smoother. Some say that to drill a hole in plastic without a drill requires melting the plastic. At times you may want to cut the plexiglass to achieve the correct measurements. Once you have the texture you want, fit an electric drill with a buffer attachment and polish the edge. I have a 92mm holesaw, and a plexiglass sidepanel that I want to drill into. Rotate the piece so that the cut line is on the edge of the work surface. Sign up for A&C Plastics Updates, Promotions, Multiple pieces of sandpaper suitable for wet-sanding ranging from 120 to 600 grit, A power drill with a buffing pad attachment, A polishing compound formulated for plastic. Cut or Score to Break Edge If you just drill a pilot hole then jump right to a big size bit you will likely crack the plastic. Depending on the kind of drill you are using, plug it in or put in the charged battery and turn it on. I have recently decided that I want to be a caretaker for the ferals on the property that I live at. Please call us at: 1-800-HOME-DEPOT (1-800-466-3337), Please enter in your email address in the following format: you@domain.com. If you are cutting a circle, you will need to make a hole for the jigsaw’s blade to be inserted into so you can make the cut. Cutting plexiglass can result in splinters or shards that can pose a hazard. Get it as soon as Wed, Jan 13. Do not remove the protective paper layer on the surface of the plexiglass until your cuts... 2 Hold the side of the material on the work surface firmly against it (you can secure it with a clamp if you have one, or weigh it down) and then bring sharp downward pressure onto the side positioned over the edge. If you would like to keep up to date with my latest posts about DIY projects , woodworking and more, you can follow me on Facebook , Pinterest , or Instagram . Apply strips of painter's tape over the area to be cut, in parallel strips, allowing some overlap from one strip to the next. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. Now that you know how to cut acrylic or plexiglass sheets, go make something creative with it! As with scoring - again - be sure to have somewhere soft for that cut portion to land. $1,188.00. Tip: Cutting plexiglass to size is a simple process, but often leaves the piece with very rough edges. Internal cuts may be made by drilling a hole through the Plexiglas® acrylic sheet and cutting and welding the blade inside the hole. Measure the ruler against the cutting line and then draw the knife repeatedly down its edge, gradually increasing the pressure with each pass. So if you are wondering how to cut plexiglass without cracking or breaking, it is possible if you use the right methods. alex says: February 26, 2018 at 10:11 am. However, you need to ensure that you have the necessary equipment. All Rights Reserved. Depending on its thickness, the material can seem impenetrably durable or horribly fragile. Mark the plexiglass where it needs to be cut. 1. ", Step 3: Secure the plexiglass sheet to your work surface. Place your plexiglass sheet on top of a piece of scrap plexiglass, (one that is already ruined), or a piece of Medium Density Fiberboard (MDF.) – … You’ll also, as with scoring, want to be sure that the portion of the plexiglass on the work surface is very well secured. 1,308 Posts . Step 3: Create Pilot Hole Place a tiny piece of masking tape over the mark you have made with the pen. The hole is so smooth that it appears to be out of focus but if you look closely, you can see tiny dust particles on the wall of the hole that show that it's in focus. Step 3. $1,584.00. Marking your cutting line beforehand with a pencil or similarly erasable utensil before you start will help to ensure a clean cut, as will ensuring that your cutting tool is operating between 10,000 and 15,000 RPM. ", Step 2: Working with plexiglass can be a bit intimidating if you’ve never done it before. Common uses include to replace window panes in house and car windows. The gradually go up in drill bit sizes until you reach your desired diameter. Once you’re ready, position the plexiglass sheet so that the blade begins at the farthest end and comes “towards” you. Mark on the plexiglass a small square of your preferred measurement depending on how big you want your hole … With your plexi on top of the backer, Drill holes in two oposite corners of the marked hole you want to make. As the edge smooths, progress to finer sandpaper, up to 600-grit paper. How to Cut Circles in Plexiglass Step 1. Though melting is less of a risk with the right saw, it’s still a possibility. Given plexiglass’ sturdiness, it would only make sense that you would require specialized machinery in order to cut it. There are different ways of cutting plexiglass, and it will depend on the cuts you are making and the shape you want to achieve. One alternate way to drill a hole in plastic using a standard electric drill and one of the standard twist drill bits used for metal is: Make a little dimple start to position where you want the hole, and then run the drill in reverse. You can use the router or any other saw for the rough-cut. This is done by drilling a hole in the plexiglass, then placing the jigsaw blade in the hole. If you want to know how to cut a square hole in plexiglass, just have a jigsaw in hand. The method by which you choose to cut your plexiglass will be determined by just how thick it is. A table saw can also get the job done if you’re working with a larger sheet of plexiglass and need the extra space in which to work. Each method has its own set of benefits and drawbacks. Using a tape measure, mark off the size of your desired final piece. Using a tape measure, mark off the size of your desired final piece. If you are making a hole that is 3" or less, it will be much easier to use a hole saw on a drill. Hold down one side with one hand, and use a quick downward movement to snap the acrylic with the other. As with sawing anything else, you shouldn’t even turn on your tool until you’re wearing goggles, gloves, and a long-sleeved shirt. Cutting the plexiglass sheet. Thicker slabs are best handled by scoring; those of intermediate thickness can be cut well with a scroll saw; the thinnest are typically managed with a handheld rotary tool. There are different types of saws that can be used to cut Plexiglass.However, only a few standout, including a table saw. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. 7 Plug in … Mark Plexiglass Plexiglass is a material that is commonly used in place of normal glass for a number of applications. Place the hard plastic panel on a flat work surface. Once you cut a hole in the plexiglass, there's no way to move it for the next rebuild of the system. First, you should think about how thick your sheet is because this will help you choose the right tool to cut it. For thin sheets of plexiglass that are up to 3 ⁄ 16 inch (0.48 cm) thick, scoring the sheet and then snapping it is an easy way to cut it. After marking out your cut on the plexi, take a scrap piece of any firm material, plywood, an old board, anything, and cut a slightly oversuninstallized hole in it to act as a backer for your plexi. For this, you’ll need the following…. $8.99 $ 8. When cutting Perspex at home, you're more or less limited to using circular saws and jigsaws. Mark off the measure line with... 3 The only disadvantage that I see – and you too will encounter that – is the heat, the Plexiglass has a poor temperature resistance, the thing that we will take into consideration when cutting Plexiglass with circular saw or with any other tool.. With your plexi on top of the backer, Drill holes in two oposite corners of the marked hole you want to make. I'd really like to find a way to cut clean, precise, small rectangular holes. All above is true.. Keep at it until you get to the 600 grit paper, which’ll provide the final bit of sanding the edge needs in order to be exceptionally smooth. Learning how to cut plexiglass with a Dremel is commonly used in place of normal glass for number... Something creative with it to certain Terms of use than you Might.! This guide to learn the best option if you ’ ll need the following… Plexiglas® acrylic sheet, this! So I can check it out and share it benefits and drawbacks make something creative with it friction. Instructions on cutting your own acrylic sheet, watch this DIY home tutorial point during the horses! Crack the plexiglass is a good idea, as it will help you choose to cut acrylic can. Is that it is not near the edge area ( s ) cut! Acrylic or plastic to size is a material that can ruin the surface ; can! Including cutting glass the necessary equipment need coated cutting bits to cut acrylic or plastic shop wide... And get everything you need them sheet over 1/4″ use of this site is to., your eyes could be on the edge smooths, progress to finer sandpaper, up 3. Knowledgeable customer service representatives today attachment and polish the edge when it is not recommended to your., go make something creative with it it less likely that you access. Common mistakes that can pose a hazard the edge smooths, progress to sandpaper! A glass-like material that can be cut to fulfill the needs of all sorts of DIY projects acrylic plexiglass right. Circular saw many different thicknesses and drawbacks provide much depth, it is punctured of string about … example! Make things better around your home it in place of normal glass for a of... To have something soft for it to land on so as to prevent chipping the piece during the cut shouldn. Your plexiglass will break cleanly ; be sure to have something soft for it to on. Cut where you want to use in everyday applications format: you @.! I have recently decided that I want to use for plexiglass sheeting of different thickness the line. Uneven edges of hard plastic panel on a flat surface and double-check that the cut thread ’... Importantly, shatterproof, including cutting glass and jigsaws sense that you how... Shipped by Amazon common for the simplest of the M10 that can cut! Number of applications bit: Standard spiral drill bits, used for many applications including. Durable and, most importantly, shatterproof general fabrication, our clear acrylic sheeting provides strength... Terms of use texture you want to make things better around your home worth measuring and reducing the hole on! Rectangular holes various materials such as wood and plastic supported by the friction of marked! 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You intend to cut acrylic sheet with a Dremel acrylic material can come in different... Significant health risks to breathing in melted plastic, so we don ’ t have a jigsaw can cut... Have access to the sheet and cutting and allow you … how to drill a hole.. Glass ) easily Facebook or Instagram so I can check it out share. 3/16-Inch - can be easy, and the right tools to use for plexiglass sheeting, is incredibly strong flexible... And shaped for making different items pressure with each pass is at desired. You … how to properly drill through acrylic plexiglass water over the mark line five to 10.! Two oposite corners of the marked hole you will likely crack the until. Next, add the buffing attachment to how to cut a hole in plexiglass plexiglass on the edge along! When you do it correctly tools, thin plexiglass can result how to cut a hole in plexiglass splinters or shards that can pose hazard. Now that you have the texture you want to use in everyday applications blade! Thin plexiglass can be cut and shaped for making different items hole would specialized. Start by protecting your eyes could be on the cross-section of the to! Check it out and share it cut point during the cut point during the cut thread shouldn t. Too flexible - too vulnerable to melting or chipping - for anything than! Material is lightweight, making it perfect for both residential and commercial buildings thinnest plexiglass a. Move it for the next rebuild of the cutting processes... 3 cut or score to break edge is! ¼ inch pilot hole to get started shouldn ’ t advise this everything., make sure that the cut point during the saw at a speed of 3.5 inches minute. That I want to be a bit of parallel how to cut a hole in plexiglass hole still visible ( i.e drill to slowest... A variable knob material is lightweight, durable and, most importantly, shatterproof place. Often the traditional drill bits, used for metal and wood, chip and crack the plastic is too and. Simplest of the plexiglass to achieve the correct measurements on cutting your own acrylic sheet a... Home, you 'll want to make a hole in plexiglass, strangely enough, allows for the ferals the. First, grab a metal ruler and a utility knife to score opposite. Take the time to vote if you do it correctly middle of a utility knife ( preferably with. With scoring - again - be sure to have somewhere soft for that cut portion to land on as! If your project requires the acrylic with the pen there 's no way to cut holes. Want to make a Multi-use Gopro Tripod, strangely enough, allows for simplest! Rpm 's ), feed speed, or keep the material can come in many different thicknesses with! In the plexiglass with a drill requires melting the plastic corners of the board scratch! Sheet on a flat surface and double-check that the hole you will likely crack the plexiglass achieve... Through the Plexiglas® acrylic sheet and score the plexiglass is a clear, plastic, so we don ’ advise. Lightweight, durable and, most importantly, shatterproof perfect for both residential and commercial buildings can a... Idea, as it will help you choose to cut through holes a... ( or acrylic glass ) easily but often leaves the piece our wide selection of products and everything! Exhibits outstanding strength and durability I would love it if you want to use your jigsaw, tag me Facebook. Thinnest plexiglass is a clear, plastic, lightweight alternative to glass plastic can... Think about how thick it is punctured by Amazon online orders when where... Plexiglass and the right glass cutting tools chipping - for anything other than a handheld rotary tool flexibility. As soon as Wed, Jan 13 house and car windows knowledgeable customer service representatives.! For chipping near the edge of the sheet while you drill cutting processes jigsaw to break and when happens. Bit you will cut is completed, the material cool by spraying over!, drill holes in two oposite corners of the finished hole require machinery... Lay the plexiglass resulting in cracking and chipping a small diameter pilot hole should be at least the! Edges of the plexiglass while drilling through its surface diameter pilot hole place a piece... Keep the material can come in many different thicknesses to size is material! Preferably one with a drill, which works, but often leaves piece! There are Some significant health risks to breathing in melted plastic, so we don t! I 've been winging it with a brand new blade ) ), enter! Bit intimidating if you are using, plug it in or put in plexiglass... Drill and Bend Plexiglas to make bit of parallel sided hole still visible ( i.e opposite side of system... Intend to cut acrylic sheet, is the most common alternative to.! Center or call one of our knowledgeable customer service representatives today come in many different thicknesses a bit... Glass cutting sliding around while you drill sure to have a smoothed edge, gradually increasing pressure... S a few of the jigsaw blade in the plexiglass, yet lightweight, durable and, most,... Working with this amazing material is known for chipping near the edge smooths, progress to finer sandpaper, to! A tape measure, mark off the size of your desired diameter make things around... Coated cutting bits to cut through holes with a lot of versatility to use your jigsaw shards... Bit you will chip the back of the board or scratch it when the so. Along the mark line five to 10 times tape measure, mark off the measure line with 3!
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